Machine Tools :
Quick and Single Source availability of all types of Quality Machine Tools always a problem area in production lines. In this age, when needs for higher productivity and man-power reduction are equally important for giant/medium sized production units, the requirement of an out-sourced tool room is increasing day by day.
A Production line consists of a number of different types of machines starting from Lathe, Milling, Gear Cutting/ Hobbing/Shaving Machines, Induction Hardness Machines, Different types of Grinding Machines and Assembly Lines. It is not easy to find out a single source where replaceable and quality-wise critical spares for all these different types of machine tools are available quickly at a reasonable rate. Delay in Delivery, Bad Quality and Manpower-Engagement in procuring such spares prove to be very costly in terms of overall production loss.
Clamps & Customized Jaws :
• Rigid Clamp
• Hinge Clamp
• Plate Clamp
• Thin Plate Clamp
• Down Thrust clamp
• Low Down Thrust Clamp
• Step less Universal Clamp
• Step less Universal Clamp
• Step less Universal Clamp
• Open Ended Strap Clamp
• Heel Strap Clamp
• T Bolt
• Clamping Stud
• Strap Clamp with grub Screw & Thrust Pad
• Strap Clamp
• Washer (Plain, C-Type, Captive C-Type, Spherical with conical seat)
• T Nut
• Eccentric Side Clamp
• Compound Slide Clamp
Bushing & Pin :
Bushes are made from EN 31/CW 1/ OHNS/ SAE 52100/ AISI 01 quality deep hardenable steel. Concentricity of Bush ID and OD is kept within 0.01 mm for smaller Bushes up to 10 mm ID, 0.02 mm for medium bushes up to 25 mm OD and within 0.03 mm for bushes over 35 mm ID. Bushes are hardened to 60-62 HRC. Entry Chamfer in OD and entry chamfer/radius in ID is given as per customers requirements.
Two way undercut in collar back face is given to ensure collar back face perpendicularity. Collar thickness can be controlled up to 0.01 mm as per customers’ requirements. Pins are made from Deep Hardenable / Case hardenable Steels depending on the nature of use. Where heavy machining stress is expected, case hardening variety is used and case depth is decided as per use. For both Deep hardening Steel and Case hardening Steels, Surface hardness is kept in the range of 60-62 HRC.
• Drill Jig Bush
• Liner Jig Bush
• Renewable Drill Jig Bush
• Inspection Fixture Bush
• Foundry Bush
• Guide Bush
• Stepped Dowel Pin
• Threaded Bush
• Stepped Dowel Pin With Diamond Shape
• Locating Pin for manufacturing Fixture
• Locating Pin for Inspection Fixture
• Threaded Locating Pin
• Piston Pins
Special Vee Block & Hardened Pad:
Vee Blocks are made both in Soft and Hardened variety. Superior Surface finish, Proper grinding technique to achieve precision in 3-D geometry of Vee blocks are the hallmarks of Special Application Vee Blocks made by Tool Room Engineers LLP.
For soft V block, easily-replaceable hardened pads with critically maintained thickness are made. Hardened Pads are also available in a variety of shapes and sizes for different types of use. Hardened Blocks are reinforced blackened to provide anti-rust coating without distorting dimensions even in microns.
• Vee Blocks for Drilling Fixtures
• Vee Blocks for Milling Fixtures
• Vee Blocks for Centerless Grinding Fixtures
• Vee Blocks for Inspection Fixtures
• Hardened Pad for Vee Blocks
• Round Hardened Pads
• Hardened Pad for all types of Inspection Fixtures
• Hardened Pad for all types of Manufacturing Fixtures
• Formed Hardened Pads
Face Chuck :
With the view of providing Manufacturers with easy availability critical and frequently needed Machine Tool Spares, Tool Room Engineers LLP has developed Face Chucks and Spindle Noses Type A as per IS 2882 (Part 1): 1987 (ISO 702/1:1976
• Face Chuck Type A
• Spindle Noses for Face Chuck Type A
Taper Wedge For CNC Machine :
• Taper Wedge for CNC Machines
Locator & Housing :
Locating Pins are consumables used in manufacturing-fixtures and inspection-fixtures. Concentricity of work-piece-locating diameter and fixture-locating diameter is maintained within 10 microns. Locating pins with a bigger collar diameter with a closely controlled thickness (used for job resting) are also available.
Housings are useful holding devices of work-piece in the machine work-head where faster holding of work-piece by clamping is required to reduce cycle time. Housings are made form finest grade of Case Hardenable Alloy Steel so that maximum surface hardness is achieved and a tougher core to withstand heavy machining stress. In Normal Housings Outside Diameter/Inside Diameter of the work-piece is located with a locating Bore/OD in the Housing made with minimum possible clearance(H7-h6 fitting).
The Other side of the Housing is fitted in the Machine Work-head housing. The concentricity of machine locating diameter and work-piece locating diameter is maintained within 5 to 10 microns. In Special Housings, PCD Holes/Splines are used for Job Location.
• Locating Pin for Manufacturing Fixtures
• Locating Pin for Inspection Fixtures
• Housing for Machine Work Head
• Housing for Straightening Machine
• Housing for Piston
• Broaching Locator
• Vee-Shaped Locator
• Housing for Spindle
• Housing for Balancing Machine
Center :
Hardness of Center is optimized to give the center maximum life as well as all measures to prevent accident due to brittleness of center are taken. Concentricity of Shank and angular portion is accurately maintained.
• Taper Shank
• Parallel Shank
• Carbide Tipped
• Bull Nose
• Half Center
• Pipe Center
• Special Center
• Female Center